Nicron Door 5 Axis CNC

The NICRON DOOR 5X model is a simple, robust, fast and versatile machining centre with infinite possibilities in machining work thanks to its 5-axis head. It is specially designed for complete door machining: mortising, vertical milling, hinge milling, grooving, etc. ...... All this with a high precision provided by a powerful numerical control and servomotors that control the movement of all its axes.

This CNC has an 8.5 kW HITECO tool change milling motor mounted on the 5-axis spindle and a vertical milling head for door surface grooving. These highly precise and agile work units are specially designed to carry out work quickly and smoothly in the manufacture of wood or similar materials.

As a complement to all of the above, this machine incorporates an 8-position rotary tool change driven by a servomotor, mobile bars with suction cups for fixing the door and automatic loading belts.

MACHINE BODY:
Monolithic frame with structure in electro welded and ribbed carpentry, designed to ensure maximum rigidity. Very rigid structure that allows stability and high precision

WORKING GROUPS CARRIAGE
Bridge structure (X axis) very rigid made of reinforced and ribbed electro welded steel. It moves in the longitudinal direction (Y axis) along the frame of the machine. In this structure, a steel carriage (Z axis) is mounted on the transverse direction, on which the operating groups will be housed.

MOVEMENT SYSTEM:
X and Y axis movement with HIWIN linear guides of high quality and precision with high capacity ball bearings, movement transmission by means of planetary reduces with rack. The rack has slanted and ground a tooth which allows a smoother and more precise movement. The movement in the three axes is carried out by ""Brushless"" servomotors. Gantry systems on the X axis.

WORKING HEAD
The working unit of the machine is composed of a 5-axis HITECO head from the latest generation with liquid cooling to avoid overheating during the working process. This head incorporates an 8.5 kW automatic tool change motor that allows different jobs to be carried out by changing the tool as required.
The machine includes an 8-position rotary tool magazine driven by servomotor for fast and accurate tool change process.

DRILL HEAD
The machine is equipped with FAM drill. It is a unit for vertical and horizontal drill operations with independent drills shaft, structure made of lightweight aluminum alloy and machined on high precision centers.
All drill axes rotate at the same time (right and left rotation).
The independent insertion movement of each drill shaft is carried out by means of pneumatic pistons and allows the realization of simple of multiple drills.
The head is composed of:
- 6 axes vertical independent drill bits in X
- 3 axes vertical Y-axis vertical dril bits
- 2 axes horizontal double drill bits in X
- 1 double horizontal Y-shaped dril shaft.
- 1 independent saw group in X for grooving.

CNC (NUMERICAL CONTROL)
It is a BI-BOARD control system and consists of a PC and an OSAI CNC.
This numerical control is a system based on the Intel Atom 1.6 GHz CPU, it is a modular system that offers a solution for the control of servo drives and distributed I / O modules in a digital field bus and integrated Inputs / Outputs. Thanks to its characteristics, it allows to obtain a high finish in the machining of parts and optimization in the machining of parts and optimization in the management of work centers:

It allows the management of dual axes (Gantry) and incorporates the VelocityFeed Forward function (VFF) that tries to look ahead with 256 precalculated blocks. It also incorportates a firmness control of the axes (Jerk) through advanced algorithms as well as tool store management, tool life.
The system consists of a very intuitive and fiendly interface, in addition to having an integrated PLC offers:
Execution multitasking in real time Up to 250 tasks with 10 levels of priority, which allows automatic executions of complex tasks.
The communications between the numerical control and its accessories is done through the EtherCAT protocol.
By having a Pc in the control system, through its Internet connection, we obtain the functionality of Tele assistance thus enabling us to provide full-time support for our after-sales service.